Condensing High Efficiency Domestic Water Heaters, Pool Heaters

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FFC-7

Condensing High Efficiency Domestic Water Heaters, Pool Heaters and Boilers

Fully Condensing – Ultra Efficient The gas-fired Futera Fusion Series brings the field-proven performance of RBI boilers and water heaters to the ultimate levels of efficiency and reliability. Fusion’s innovative design makes it the ideal choice for applications with low operating, return or make-up water temperatures. Unlike most condensing products on the market today which publish the highest efficiencies at the lowest inputs, the Fusion Series can attain efficiencies as high as 99% at full input! The fully modulating firing system continuously varies the energy

Premium Performance & Superior Reliability

input to precisely match the heating load without over-firing and

• 99% Maximum Efficiency

wasting fuel providing extremely high part-load efficiencies.

• Full Modulation up to (5:1 Fusion XLF / 4:1 Fusion) • Sealed Combustion/Direct Vent

If you’re looking to maximize operating efficiency, reliability, and

• Symmetrically Air/Fuel Coupled

flexibility in domestic hot water and hydronic heating applications,

• Commercial Combustion Controls

the Fusion Series is your ­­heating solution.

• Linked Operating Control System for Multiple Unit Applications • Gasket-­less Heat Exchanger Assembly

Features and Benefits • 500 – 2000 MBH (Fusion)

Optional Features

• 2500 – 4000 MBH (Fusion XLF)

• BACnet or LonWorks Interface Module

• Copper 4-Pass Heat Exchanger (160 PSI)

• Cupro-nickel Finned Tubes

• Stainless Steel Secondary Heat Exchanger

• Freeze Protection Package

• PVC & Polypropylene (PP) Venting

• Honeywell Keyboard Display Module S7800

• HeatNet Integrated Boiler Control Platform

• Outdoor Sensor with Housing

• Modulating Temperature Control Mixing Valve

• Outdoor Installation

• Variable Speed Blower

• Knockdown Ready (Fusion XLF)

• Flame Safeguard

• Knockdown Available (Fusion) • Category II & IV Venting

• Flow Switch (Mounted & Wired) • Integral Primary Pump • Service Friendly Design

Up To

99%

• Pool Heating

In the interest of product improvement, RBI reserves the right to make changes without notice. 2

Advanced Heat Exchanger Technology The Fusion’s heat exchanger was designed using the most efficient

Smart Service Design

and dependable heat transfer materials available today. The

Large capacity in a small footprint offers greater flexibility and

(boiler) or bronze (water heater) and finned copper or cupronickel

ease of installation in a space-saving design that leaves more

tubing for superior heat transfer, resistance to scaling, and

elbowroom in the mechanical room. The rugged structural steel

protection against thermal shock.

low-mass, gasket-less primary heat exchanger has solid cast iron

base is designed to fit through a standard 30" doorway. A variety of venting options provides added installation flexibility. Quick-

The condensing secondary heat exchanger is solid stainless

release latches allow for easy access to all components to make

steel and designed to operate at the boiler’s full flow rate. It

short work of service and maintenance.

operates in full condensing mode at all times, while a state of the art temperature mixing system protects the boiler’s primary

The Turbo Pilot®: Reliability At Its Best

heat exchanger. Each Fusion carries a full non-prorated 20 year

The Futera Series independent “Turbo-Pilot” system with UV

This design also offers a larger heat transfer surface area than any

detection is far more durable and reliable than any competitive

competitive product currently available. This

ignition system available today.

translates into the highest available -efficiencies

warranty against damage from condensate or thermal shock. There’s simply no better way to protect an owner’s investment.

– at full operating input! We challenge you to At 8,000 btu’s the “Turbo-Pilot” provides

look closely at competing products’ efficiency

a sure-fire source for burner ignition while

data. No other water heater or boiler on the

providing continuous performance feedback

market has full input efficiencies as high as the

through the HeatNet control platform.

Fusion’s.

3

Symmetric Air/Fuel Coupling Fusion Series units operate safely and efficiently at all times by reacting to changes in the air or fuel flow which can compromise combustion. Air/Fuel coupling automatically adjusts to any changes in the environment by reducing input levels to maintain optimum combustion quality while providing the highest degree of safety. Air/Fuel coupling further increases application flexibility by allowing installation of Fusion units in areas of variable air inlet and gas pressures without compromising safety or performance.

Advanced gas train design monitors and regulates gas input based on combustion air pressure, which in turn provides highly repeatable air/fuel ratio throughout the operating range.

Space-saving Footprint The compact footprint of Futera Fusion boilers allows for multiple boiler installations while conserving valuable boiler room space for ease of service and maintenance access.

4

IGNITION STATUS

FUSION OPERATION STATUS

BACK

SELECT

POWER ON OFF

Intelligence Built In HeatNet, RBI’s proprietary integrated boiler management system, is the driving force behind RBI’s energy optimization philosophy for its high-efficiency equipment. HeatNet is designed for precise system control and is standard on all Futera Series boilers. Through continuous monitoring of several system characteristics, including boiler temperatures, limit circuit inputs, and overall system demands, HeatNet modulates boiler firing rates to maximize turndown ratios to maintain peak efficiency regardless of the load.

Versatile In addition to maintaining peak efficiency in our stand-alone boilers, HeatNet can operate as part of a multi-boiler Master/

inputs. Boiler firing rotations can be programmed for First On/First

Member network of up to 16 boilers, where typical Master/Member

Off, First On/Last Off or “True Rotation.” HeatNet also modulates

systems using 2, 3, 4 or 5 boiler configurations can see total

the local boiler pump for Primary/Secondary systems, ensuring

turndown ratio of 8, 10, 12, 15, 20 or even a maximum of over

optimum boiler Delta T.

28:1* depending on the number of units in the application.

Straightforward

HeatNet can also function as a boiler management system,

HeatNet’s intuitive interface, with plug-and-play connections,

incorporating a mix of both condensing and non-condensing

speeds the installation, set-up, and diagnostic process for

boilers, or in base-load applications with existing boilers,

technicians. HeatNet’s electronics are conveniently located in a

eliminating the need for costly additional third-party, wall-mounted

self-contained control enclosure, with all internal components and

control platforms.

terminal blocks easily accessible. The standard HeatNet control uses a Modbus protocol with optional protocessor boards for

HeatNet “learns” the optimal firing rates of a given application,

BACnet- and Lon Works-based building management systems. Its

thereby determining the system’s load for maximum energy

proprietary design allows for seamless flash drive or laptop-driven

efficiency. The variable control settings for Mod/Max firing rates

updateable firmware, adding continuous value and boiler system

allow technicians to adjust the maximum firing rates, enabling

control without physical control platform updates that can make

all boilers to run at extremely efficient levels until all units in

some equipment obsolete.

the sequence have fired. HeatNet keeps the firing rate as low as possible, taking advantage of increased efficiencies at lower *Total turndown ratio's based on multiple units linked in a master/member configuration controlled through HeatNet.

5

Ø10" AIR INLET

48 7/16 (1230mm)

9 7/16 (240mm)

Fusion XLF 4000

Top View 29 1/8 (740mm)

31 1/8 (791mm) Ø3" SUPPLY

2" NPT GAS TRAIN

Ø3" INLET

69" (1753mm)

46 13/16 (1189mm)

Ø10" EXHAUST FLUE

39 3/16 (995mm)

24 3/8 (619mm) 15" (381mm)

3/4" NPT DRAIN OUTLET

CONDENSATION DRAIN

9 11/16 (246mm)

84" (2134mm)

14 9/16 (370mm)

3/4" NPT CONDENSATION DRAIN OUTLET

Side View

Back View

Models CB = Boiler CW = Water Heater

Futera Fusion XLF — Dimensions and Ratings* Flue Vent Cat IV Positive (Up to 60') Cat II UL Listed Stainless PVC/PP Size MBH kW MBH kW Steel Option Negative 2500 733 2350 689 8" 8" Common 2500 3000 879 2820 826 8" 8" Vent 3000 3500 1026 3290 964 10" 10" Engineered 3500 4000 1172 3760 1102 10" 10" Systems** 4000 * Ratings reflect boilers only. For boiler efficiency information please visit www.ahridirectory.org. ** Diameters may vary based on system design. Input

Output

Shipping Weight

Connections

Air Intake 8" 8" 10" 10"

Gas 1½" 1½" 2" 2"

Water 3" 3" 3" 3"

Lbs 2330 2384 2614 2726

Kg 1057 1081 1186 1236

Futera Fusion XLF — Delta T/Boiler Recovery Table - Fahrenheit Size Inlet Temp (°F) 60 80 100 120 140

2500 Flow Rate (gph) 2794 3316 4203 5903 10457

3000 ∆t (°F) 105 85 65 45 25

Flow Rate (gph) 3171 3717 4617 6250 9804

3500 ∆t (°F) 111 91 71 51 32

Flow Rate (gph) 3700 4337 5386 7292 11438

4000 ∆t (°F) 111 91 71 51 32

Flow Rate (gph) 4228 4956 6156 8334 13072

∆t (°F) 111 91 71 51 32

Futera Fusion XLF — Delta T/Boiler Recovery Table - Celsius Size Inlet Temp (°C) 16 27 38 49 60

6

2500 Flow Rate (l/h) 10560 12536 15886 22314 39529

3000 ∆t (°C) 58 47 36 25 14

Flow Rate (l/h) 11987 14051 17452 23627 37058

3500 ∆t (°C) 62 51 39 28 18

Flow Rate (l/h) 13984 16393 20360 27564 43234

4000 ∆t (°C) 62 51 39 28 18

Flow Rate (l/h) 15982 18735 23269 31502 49411

∆t (°C) 62 51 39 28 18

19 7/8 (505mm)

Fusion 2000

Ø12" AIR INTAKE (Ø305mm)

31 1/8 (791mm) 1 1/2 NPT GAS TRAIN

2 1/2 NPT SUPPLY

69" (1753mm) 60 1/2 (1537mm)

2 1/2 NPT INLET

50 3/4 (1289mm) 41 1/4 (1048mm) 24 7/8 (632mm) 13 3/8 (340mm)

14 9/16 (370mm)

1/2 NPT DRAIN OUTLET

CONDENSATE DRAIN

Side View

Models CB = Boiler CW = Water Heater

5 9/16 (141mm)

Back View

Futera Fusion — Dimensions and Ratings* Input

Output

Flue Vent Cat IV Positive (Up to 60') UL Listed Stainless PVC/PP Steel Option 7" 8" 7" 8" 7" 8" 8" 8" 8" 8" 10" 10" 10" 10"

Cat II

Shipping Weight

Connections

Size MBH kW MBH kW Negative 500 147 476 139 500 Common 750 220 713 209 750 Vent 1,000 293 952 279 1000 Engineered 1,250 366 1189 348 1250 Systems** 1,500 440 1430 419 1500 1,750 513 1668 489 1750 1,999 586 1904 558 2000 * Ratings reflect boilers only. For boiler efficiency information please visit www.ahridirectory.org. ** Diameters may vary based on system design.

Air Intake 8" 8" 8" 10" 10" 12" 12"

Gas 1" 1" 1-1⁄4" 1-1⁄4" 1-1⁄4" 1-1⁄2" 1-1⁄2"

Water 2" 2" 2" 2-1⁄2" 2-1⁄2" 2-1⁄2" 2-1⁄2"

Lbs 875 900 1000 1257 1350 1440 1500

Kg 397 408 454 570 612 653 680

Futera Fusion — Delta T/Boiler Recovery Table - Fahrenheit Size Inlet Temp (°F) 60 80 100 120 140

500 Flow Rate (gph) 614 753 999 1513 3336

750 ∆t (°F) 96 76 56 36 16

Flow Rate (gph) 833 998 1268 1770 3072

1000 ∆t (°F) 106 86 66 46 26

Flow Rate (gph) 1050 1245 1546 2083 3321

1250 ∆t (°F) 112 92 72 52 32

Flow Rate (gph) 1460 1768 2293 3320 6354

1500 ∆t (°F) 101 81 61 41 21

Flow Rate (gph) 1664 2000 2530 3532 6130

1750 ∆t (°F) 106 86 66 46 26

Flow Rate (gph) 1859 2205 2758 3737 6026

2000 ∆t (°F) 111 91 71 51 31

Flow Rate (gph) 2118 2520 3136 4247 6855

∆t (°F) 111 91 71 51 31

Futera Fusion — Delta T/Boiler Recovery Table - Celsius Size Inlet Temp (°C) 16 27 38 49 60

500 Flow Rate (l/h) 2322 2846 3777 5718 12609

750 ∆t (°C) 53 42 31 20 9

Flow Rate (l/h) 3148 3773 4792 6690 11612

1000 ∆t (°C) 59 48 37 26 14

Flow Rate (l/h) 3968 4707 5844 7873 12552

1250 ∆t (°C) 62 51 40 29 18

Flow Rate (l/h) 5517 6683 8669 12551 24016

1500 ∆t (°C) 56 45 34 23 12

Flow Rate (l/h) 6289 7561 9563 13350 23172

1750 ∆t (°C) 59 48 37 26 14

Flow Rate (l/h) 7028 8336 10427 14126 22777

2000 ∆t (°C) 62 51 39 28 17

Flow Rate (l/h) 8007 9527 11852 16054 25913

∆t (°C) 62 51 39 28 17

7

Futera Fusion Series Efficiency (Water Heaters & Boilers) 99 97 Low

Efficiency

95

High

93 91 89 87 85 60

80

100

120

140

Return Water Temp (°F) 95.1% is AHRI Certified Product Performance Thermal Efficiency 97% Is AHRI Certified Product Performance Combustion Efficiency Performance values based on 500MBH boiler Official AHRI Certified Performance Ratings

260 North Elm Street, Westfield, MA 01085 Tel. (413) 568-9571    Fax (413) 568-9613 7555 Tranmere Drive, Mississauga, Ontario L5S 1L4 Tel. (905) 670-5888    Fax (905) 670-5782 www.rbiwaterheaters.com

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Condensing High Efficiency Domestic Water Heaters, Pool Heaters

FFC-7 Condensing High Efficiency Domestic Water Heaters, Pool Heaters and Boilers Fully Condensing – Ultra Efficient The gas-fired Futera Fusion Se...

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